Custom Hats
Custom Hats. Built for You.
Genuine leather patch hats handcrafted in North Georgia. Bring your company logo or pick from 5,000+ patches and 2,000+ hats. From a single patch hat to 1,000, every one gets the same care.
Not mass-produced. Actually yours.
Every hat we make starts with a choice: hat style, color, patch design and placement. We press it by hand with genuine leather and real heat, not printed labels or cheap iron-ons. The result is a hat that looks handmade, because it is. Whether you know exactly what you want or need a little help deciding, we’ll send a free mockup before anything gets made.
Two ways to get your hat
Branded Company Hats
Your logo on a genuine leather patch, pressed onto top styles from hundreds of brands. The hat your crew keeps in the truck for years. Great for businesses, trades, teams, events and client gifts.
- No minimums on patch hats
- Volume orders up to 1,000+ with consistent quality
- Bulk orders packed and labeled for easy handout
Individual Custom Hats
One hat, made for you. Pick your style, your color and your patch. There’s no such thing as “just a hat” when you build it yourself.
Custom Hats
Patch Hats · UV · Leather · Leatherette · DTF · Embroidery
Your Hat. Your Patch. Your Style.
Bulk Hat Pricing
Custom patch hat — hat + patch included
| Quantity | Price |
|---|---|
| 1–5 | $30/each |
| 6–19 | $25/each |
| 20–49 | $20/each |
| 50–74 | $19/each |
| 75+ | $18/each |
*Discounts available on single-image hat orders
Bulk orders · same quality on every hat
No setup fees
No minimum on patch hats
Free mockups
100s of brands
Decoration Options
Full-color UV patch · done in-house
Full-Color UV Patch
Photo-quality, unlimited colors, any design.
Patch hat pricing above
Patch only $10 · 12+ $7 ea
Patch only $10 · 12+ $7 ea
Rawhide leather patch · done in-house
Rawhide Leather Patch
Genuine leather, laser-engraved with your logo.
Patch hat pricing above
Leatherette patch · done in-house
Leatherette Patch
Single-color engraved faux leather in 26 solid colors.
Patch hat pricing above
DTF print on a hat
DTF Print
Full-color direct-to-film print right on the hat.
Ask for a quote
Custom embroidery · done in-house
Embroidery
Flat embroidery · 3D puff available.
$25 digitizing fee*
12-piece minimum
12-piece minimum
*One-time embroidery digitizing fee per design. Embroidery has a 12-piece minimum and takes 14–21 business days.
Patch Shapes
Patch Shapes · Materials · Add-Ons
Your Hat. Your Patch. Your Style.
Patch Shapes
Add-Ons
| Custom tag (inside hat) | $10 |
| Boonie / bucket hat upgrade | +$3 |
Turnaround: patch hats under 10 business days · embroidery 14–21.
Hats We Carry
- Authorized dealer for Richardson, 10/10 Hats, OTTO, Flexfit & more
- Trucker Mesh, Gramps Rope, 7-Panel, Performance, Dad Hats, Criss Cross, Hidden Ponytail, Baseball Caps, Youth & Toddler
- Ask to see our full hat lineup
Made by Hand, In House
Every patch is designed, laser-engraved or printed, and heat-pressed by hand, in house. With over 5,000 patches and over 2,000 hats on hand, we can match almost any look, or build your logo from scratch.
- Free artwork mockups & logo cleanup
- No setup fees · no minimum on patch hats
- Ready for pickup or delivery
See more of our work below ➜
✦ Send us your logo — the mockup is free ✦
Hundreds of brands. Every style.
We’re an authorized Richardson dealer, and we carry styles from Lost Hat Co., Lunar and hundreds of other brands: truckers, rope hats, distressed dad hats, low profiles, 7-panels, beanies and more.
Why The Hat Bar
No setup fees. Ever.
No hidden charges for setup, artwork or revisions.
Free digital mockup
See your hat in 1–2 business days, before a single patch is pressed. Logo cleanup is included.
Fast turnaround
Most orders turn around without the long waits you’d expect from a custom shop.
No minimums on patch hats
Order 1 or 1,000. Embroidery has a 12-piece minimum.
Our work
Recent Custom Hats
Bring the Hat Bar to your event
Corporate events, festivals, shows and private parties: guests pick a hat, pick a patch and watch it made on the spot. We bring our live Hat Bar across the Southeast.
Ready-Made Designs
Don’t need a custom logo? Shop our ready-made patch hats, from outdoors and wildlife to family and faith.
How it works
1. Submit a request.
Upload your logo or idea and tell us the quantity, hat style and colors you have in mind.
2. Get your free mockup.
We’ll send a digital mockup within 1–2 business days. Approve it or request changes, with no charge either way.
3. We craft your order.
Every hat is pressed by hand in North Georgia. Leather patches are cut and applied one by one.
4. Ships to your door.
We ship nationwide, or pick up locally in Canton. Bulk orders are packed and labeled for easy distribution.
Your logo. On a hat worth wearing.
Send us your logo or idea and we’ll send a free mockup — no setup fees, no obligation.
Based in Canton, GA, serving Cherokee County, Woodstock, Ball Ground, Jasper, Cumming, Marietta, Atlanta and North Georgia, with shows across the Southeast and shipping nationwide.